Results From the Frontlines
The Challenge
At a global tire manufacturer, inconsistent execution of a critical changeover step was causing recurring scrap and premature component failure on a high-volume production line. The root cause was execution variation across shifts, where operators followed slightly different approaches to the same procedure.
The Squint Solution
The operations team built guided procedures in Squint, directly into the changeover workflow. Operators now follow and verify the correct build steps on every changeover, with real-time guidance available on the production floor.
The Results
Over the following 18 months on this production line, the standardized approach yielded measurable results: component lifespan increased by 10%, more than 300,000 units were saved from scrap, and the team avoided an estimated 4,000 hours of downtime that would have resulted from premature failures.
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